Enhancing load capacity
Expert structural strengthening using carbon fibre (CFRP) and steel plate bonding in Sydney. Our structural remediation specialists increase the load-bearing capacity of existing concrete structures across NSW, ensuring building compliance and long-term stability.
→ Increased capacity
→ Minimal weight add
→ Corrosion resistance
→ Versatile application
Strength Gain
Weight
Installation
Grind and clean surface
Apply structural epoxy
Apply CFRP or steel plates
Allow adhesive to cure fully
CFRP carbon fibre strengthening typically requires 1-2 weeks depending on element size and adhesive cure time. Surface preparation takes 2-3 days, fibre application takes 1-2 days, and full cure time is 7 days before loading. Rush curing systems available for time-critical projects reduce timeline to 3-5 days.
CFRP strengthening typically increases load-bearing capacity by 50-200% depending on fibre layup design and bonding pattern. We conduct finite element analysis (FEA) to calculate exact capacity increases for your specific structural elements. Steel plate bonding provides 30-100% increases depending on plate thickness and bonding area.
Yes, CFRP and steel plate bonding provide permanent structural upgrades with design life matching the concrete structure. We provide 10-year structural warranties backed by engineer certification. The carbon fibre is corrosion-resistant and unaffected by moisture or temperature extremes common in Australian climate conditions.
CFRP strengthening typically costs $400-800 per square meter of application depending on system complexity and access. Steel plate bonding costs $500-1,200 per square meter. Residential applications on single beams or columns range $8,000-20,000. Commercial multi-element projects range $50,000-200,000+. Site-specific quotes provided after structural analysis.
Yes, concrete strengthening is minimally disruptive. Surface preparation creates dust managed with containment barriers, and CFRP application uses low-odor epoxies. Most work can proceed with building occupancy using temporary surface protection and scheduling during non-critical hours. No load removal required in many cases.
Yes, all structural strengthening work requires design calculations from a certified structural engineer and Building Commissioner approval before commencement. We coordinate all engineering documentation and provide compliance certification on completion. Building council approval is standard for load capacity upgrades.
Our 1960s office tower needed column strengthening to accommodate additional mechanical loads on upper floors. TRD's CFRP strengthening solution was non-invasive and completed in 2 weeks without relocating occupants. The structural upgrade was flawless and we gained 80% additional capacity per column.
"We wanted to convert our warehouse to add a second level mezzanine, but the existing slab wasn't rated for the additional load. TRD strengthened our main support beams with carbon fibre, and now we have the capacity we need. The upgrade was seamless and cost-effective compared to reconstruction.
"Contact us for a free consultation and site assessment.